Company E · Coating equipment

Coating equipment data integration and shop-floor kiosks

Coating PLC data was collected for quality monitoring, while kiosks presented equipment status and work instructions.

A roll-to-roll coating line with process sensors and transport rollers — AI-generated illustration

IndustryCoating equipment

Connected dataPLC signals, quality variables, equipment status, work instructions, and shop-floor input

Measured result30% less equipment downtime and 50% faster shop-floor data entry

Implementation

Equipment data collection and operator kiosks were connected into one operating flow.

Outcome

Real-time visibility into equipment anomalies let teams respond sooner, cutting downtime by 30%, while operators checking status and instructions directly on the kiosk cut data-entry time by 50%.

30% less equipment downtime and 50% faster shop-floor data entry

Validation method

Downtime records and operator data-entry time were compared for equivalent periods before and after implementation.

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Key answers about this implementation

The connected data, operational change, and validation basis at a glance.

What data was connected?

PLC signals, quality variables, equipment status, work instructions, and shop-floor input

What changed operationally?

Equipment data collection and operator kiosks were connected into one operating flow.

How was the result validated?

Downtime records and operator data-entry time were compared for equivalent periods before and after implementation.